Member Project of the month: the Auto Release Fun Feeder (A.R.F.F.)

Anyone with a bored puppy will tell you, they can be a handful of trouble. Meet Olive, SSD member Jen F’s puppy. olive

Olive was getting bored in the middle of the day while Jen and her family were out of the home. Olive took to finding ways to entertain herself that was becoming a problem. Miscellaneous household items ended up in the back yard. To keep Olive busy during the day, Jen started hiding treat toys around the house. One of Olive’s favorite is an interactive toy that dispenses food as long as it gets flipped and rolled around.

dog_ball Check it out here: http://store.petsafe.net/busy-buddy-kibble-nibble This Busy Buddy engages dogs to work for their food, which appeals to their natural hunting instincts. Jen soon discovered that there were a limited number of hiding spots in her house. Olive would find the toys almost immediately after she hid them, defeating the purpose of working up a good boredom.

Being a mechanical engineer, Jen started thinking up ways to delay the release of the ball so that it would provide satisfaction for Olive in the middle of the work day. The solution needed to be simple. Gravity based; so that the release mechanism would only require a single solenoid. Outlet powered; so that batteries wouldn’t be a continual cost. Random timer; so that Olive wouldn’t get used to what time it was released. Quick and easy loading instructions; so that anyone could load and start without a 50 page manual.

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The prototype was put together with scrap lumber and eyeballing the gravity ramp. After an evening of mock-ups, Jen had a solid mechanical housing. Jen didn’t have much experience with electronics, however, she knew the hackerspace was a good resource for gurus. She met with John W., who had started working in a T.V. repair shop at the age of 10 in the 1960’s. He drew up a wiring diagram and pointed her in the direction of what she needed to get.

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After a week, the only thing she couldn’t find was the timer. At a Solid State Depot Open House, she introduced her project to the group and asked for help. Another SSD member, Mike S., had just received an LCD/Button combo Arduino shield and wanting to put it to work, this seemed like a good project. After a few hours of programming, he had a random countdown timer mounted on a Spark Fun Red Board.

One of the issues that the gurus at Solid State Depot helped her solve was the amount of power that was getting to the solenoid. Because the ball was pushing on the latch, there was a lot of friction. The solenoid needed a larger pulse. This meant more capacitors had to be added.

After a short time of collaborating, Jen had a timer that worked for releasing the ball at random times.

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The Auto Release Feeding Frenzy, ARFF, for short has been in use for the last few weeks. Jen has noticed a significant decrease in the number of items ending up in the yard. Jen has had many requests to build more to test on other dogs, but feels she needs more time to evaluate if this solution is going to work long term.

Job well done, way to go Jen and Mike!

 

We are now a 501(c)3 organization!

SSD is now recognized by the IRS as a 501(c)3 tax-exempt organization! We are now able to take tax deductable donations!

Come see us at Boulder Mini-Maker-Faire!

We’re setup in the Boulder County Fair Grounds exhibit building. Come see us and say hello!

As always, the Cyclophone is a popular crowd pleaser.  Here member Rob B. demonstrates it to some faire participants.

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Our cymatics displays were popular.  However, further investigation needs to be done on driving the surface transducer that powers the plate: we burnt it out today.  :(   Below is a picture of our cymatics replacement, oobleck.  However, we burnt out the speaker in this experiment too.  :( :(.  Twice in one day.  Ouch!

 

 

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Here I’m pouring the cornstarch and water mix into the bowl that’s glued to the face of the speaker.  Unfortunately, it just didn’t get up and dance like other examples.  More experimenting to come!

Friction welding with ABS filament

Hack-a-day had an article a short while ago about welding ABS parts together with a short length of ABS filament in the chuck of a dremel tool. The idea is to use the friction from the fast spinning filament to melt the plastic at the junction of the spinning filament and parts. You can find the article here. This reminded me of a toy plastic welding kit that a friend had given my kids. This set uses a battery operated drill-like unit that takes special formed sticks as the sacrificial weld material.  You would use it to weld together the plastic parts in the kit to form models.

Styrene welding kit.

Styrene welding kit.

I decided to try it out with some scrap flat ABS plastic and a length of ABS filament. I did as the article suggested, snipped off a small length and put it in the chuck of the dremel. As in the article, I used a short length of filament.  The curvature of it keeps it from being straight in any length, so shorter is easier to keep from flapping about as it spins.  Having experience with the styrene welding kit, I knew that you would need to finesse it and figure out the melting point of both the filament and the plastic being welded. I tried several techniques, but for a flat plate butt joint, the best was having the filament perpendicular to the plates being welded.

 

Friction welding with a dremel and ABS filament

Friction welding with a dremel and ABS filament

I was able to produce straight on tack welds with ease.  It was working down the seam that was challenging.

 

Friction welds between two plates

Friction welds between two plates

 

Flexing the two plates after being welded together.

Flexing the two plates after being welded together.

As you can see, the joined pieces can flex a fair bit without breaking the joint. This picture was after quite a bit of welding was done down the seam.  Early in the process, I was surprised that I didn’t need that many tack welds on both sides to get the two plates acting as one and not cracking apart with slight flexing.

Stressing the plates until they broke apart revealed the weld depth.

Stressing the plates until they broke apart revealed the weld depth.

Typically when you’re testing any method of joining materials, you will want to do a tear down test.  It took a bit of effort to crack it in half and tear it apart.  In the picture above, it can be seen that the weld nuggets tore out, leaving a divot in the plastic where the nugget was. This is a good sign when you’re welding, whether it’s plastic or metal: you always want to see the material tear away from the nugget, rather than the nugget splitting at the seam where it was to join the materials.

My conclusion: if you have a dremel, you can friction weld with filament fairly easily. The welds are strong and can be used to fix broken parts or join prints that couldn’t be printed in one piece. Considering it’s not a huge investment of time to get comfortable with the technique, it’s worth trying out and practising on some failed prints. You’ll get a feel for it, and it will cement it in your head that it’s a viable option other than glue.  However, if you’re looking for beautiful welds, this technique won’t produce them!

Boulder Hackerspace’s first ever video game tournament! (Super Smash Bros)

Last Weekend on November 15th 2014 the Boulder Hackerspace had its very first video game tournament. The games played were Super Smash Bros. Melee, Super Smash Bros. Project M and Super Smash Bros. for 3DS. There were 5 events in total, Melee singles, Melee doubles, Project M singles, Project M doubles and Smash 3DS singles.   Here are some pictures of the tournament as it was happening.Overview

Melee Friendlies

One fun thing about this particular series of games is that they are often played on old heavy CRT TVs instead of modern HDTVs. This is because Super Smash Bros Melee is such an old game that HDTVs lag compared to CRT tvs. The lag is only fractions of a second, but is noticeable and distracting when playing a fast-paced fighting game.

Project M and Melee Pools

All of the big CRT TVs you see in these pictures were brought to the Boulder Hackerspace by the participants just for this tournament. And here’s a video of grand finals for Project M singles Project M Grand Finals – Ace (Ike, Captain Falcon) vs Slip-N-Slide (Luigi)

Project of the week: Estimating distance with SimpleCV

This week’s project-of-the-week comes in the form of a computer vision project by our member Brandon. He’s using SimpleCV on a Raspberry Pi to recognize a circle of a certain color, and then estimate distance to it based on comparing it’s known size to the size it sees with the camera. Brandon has posted some of his code at the bottom of the article, so be sure to look for that.

Pretty awesome Brandon!

[EDIT: it helps if I remember to add the link to his site!  :) ]

https://brskari.wordpress.com/2014/09/24/using-simplecv-to-estimate-distance-to-a-target/

Hacker Halloween Hootenanny, this Friday!

Don’t forget for Halloween this Friday, Solid State Depot is throwing a bash: the Hacker Halloween Hootenanny. Be sure to check out the Meetup and the Facebook event for details.

Project of the week: LED Motion bicycle tail light

 

 

This week’s project of the week comes from SSD hacker Rob B.  Not satisfied with any old red LED for his bike’s tail light, he decided to break out some addressable LED strip and add some animation to it. The code generates a sine wave function, and varies the duration and the wavelength to achieve the effect in the video. For the LED strip, he’s using the LPD-8806 type. The battery is a standard LiPO pack. The controller he’s using is a StripDriver v1 from one of our other hackers John E. StripDriver has been featured in several hacks around the space, and needs it’s own Project Of the Week, which will come soon.

Rob added that he wants to add a “Party mode” soon, that uses the full capabilities of the RGB LEDs on the strip, but the priority was safety, so red are the only LEDs that light up for the current version.

Project of The Week: Beetle-Kill Pine Door

Howdy Hackers!

Due to high rental costs in Boulder, my roommate and I decided to rent out the living room! It’s a pretty sweet living room, has it’s own separate entrance and a balcony. It made sense to us because the kitchen is the size of the living room with a balcony and entrance as well so we decided to efficiently use the area as a communal space/kitchen.We met an amazing couple and before moving in we all decided building a door to make the living room separate would be a fun project.

Thanks to the amazing Woodshop available to SSD members, this project came to life!

Behold the end result. An 80 pound door made out of beetle kill pine.

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We got all the wood at Home Depot for under $100 dollars. We figured if we’re going to have a door let’s go all out and make it legit and awesome, you know, something we could all be proud of- not some pre-made manufactured door.

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Home depot had these slatted boards that slide into each other, that made life a lot easier! But we still needed top and bottom trim and an internal support system.

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The internal support system turned out to be the most important aspect of the door and took a lot of measuring and planning. The slatted boards have a tendency to float away from each other so the width of the door kept expanding. Once we pushed them as tight together as possible we were able to get the correct measurements for the support system and tack the front and back panels together accordingly. We found some pallets and used the wood from that.

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This is a solid knob that we got from Resource for 10cents!

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The circle is for where the knob was going to go. The middle support goes on top of that so the screw doesn’t go too far out the front of the door.

 

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The screw had to go through the middle support board and through the front panels. It turned out that the knob when screwed on as tight as possible was perfect! Meant to be I suppose=)

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After securing the knob The back panels were ready to go on. I used a pneumatic finishing nail gun (rented from home depot across the street) to secure the front and back panels to the internal support system. The reason we used finishing nails instead of Screws, bolts, or hammerable nails is simply because of aesthetics. Now from a few feet away it looks like the door is held together by magic;)

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The top trim needed some support so I cheated the top and bottom support upward until it was halfway on the panels and halfway through the top trim. As you can see the top trim comes out a little bit, that was so I could put flat boards on the front. This way looks cleaner and the internal support system doesn’t show.

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Just cutting the front trim as before mentioned.

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This part is incredibly important to get right or the entire project goes under. If the door drags along the carpet it could break the hinges so it’s important to line up where the hinges go correctly. To do this we put a scrap piece of board the same width as one of this boards (~3/4″) underneath the door and lined it up with the cut I made against the wall to use as reference. My roommate had a Dremel Multi-max oscillating tool which had a wood trim attachment, it is meant for precision cuts and that’s what I used, a router probably would have been good too.

 

The screws that came with the hinges were not even an inch long so we used 3″ long self tapping screws we got from McGuckins(cost like 4 bucks for 50 of them) We screwed those bad boys in and BAM! Door.

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Happy Hacking!

 

Cheers,

Bryant

 

Apple Press Night

Jennifer Farmer brought her home-made cider press to the space tonight, along with apples from her house!  Built with boards and plywood and an automotive jack, the rig cost less than $50. Fresh juice for all!!

Smashing apples with a 2x4

 Smashing the apples with a 2×4

Getting ready

Getting the apples leveled

Big Squeeze!

The apples weren’t quite perfectly leveled, so the jack is a little off center.

The juice pooled in the pan, then drained through a hole into a hose, and into the jug.

Sweet goodness

The gurgles were music to our ears!

tada apple juice

Ta da!

Pouring the bounty

Pouring nature’s spoils!